4th gen 4runner transfer case actuator

Has anyone tried this? Just purchased a 2008 4Runner that wouldn't engage 4Lo. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Absolutely! WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I came fairly close to launching both. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD You might as well just do it right the first time. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Not worth the expense if done incorrectly and Cost way more. It's the one with two rods going into the TC. How to Operate your 4WD to Prevent it from Getting Stuck In Stock. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Took me about 20-30 mins. This article applies to the Toyota Tundra (2000-present). 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Reinstall the plastic cover, wiring harness and vent hose. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Thanks for your input! Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. It's the one with two rods going into the TC. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. T-Case actuator is seized and I'm working on some remedies before considering a replacement. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? Mine shifts into 4lo and Center Lock works Ok just seal is bad. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Toyota Tundra Replacing Transfer Case Motor/Actuator This article applies to the Toyota 4Runner (1996-2002). Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I have the exact same problem as you. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Save my name, email, and website in this browser for the next time I comment. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. It's reassuring to hear that it can be freed. Search my thread on this and you will find the oem part number. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Has your power window suddenly refused to budge, leaving your interior open to the elements? The video comments suggest people have had success. JK. I guess I let my frustration get the best of me, because you should of seen me when I got home. Is your 4Runner stuck in four wheel drive? Yeah.you're probably right. The video comments suggest people have had success. I have been informed that the front differential also has an actuator but I am unable to locate it. Go to 4Runner r/4Runner Posted by qazseeszaq11. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! actuator the culprit? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. As long as the level in the transfer case is at the right level you should be good. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Sounds like an actuator issue. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. I did not curse. I removed the whole actuator. You could try that. TSB TC007-06 identifies the problem as a defective O-ring. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Fixing the transfer case shift motor leak from within.. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Well be open Monday-Friday, 9am-5pm! A few threads on this issue if you search for them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Get it done Right the 1st time. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Obviously this is not a fox, but would it damage the system ? Overall the approach is the same: Use 15V (or more?) I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. Just swap it. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. There are a few threads on the forum discussing this. This is fantastic info. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. I think the dealer charges about $2500. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. How to Replace Transfer Case Motor/Actuator Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. So use it or lose it to save yourself from future headaches. I am going to have him try to document with pics if possible. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. I am having the same problem with my 2007. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Is it OK to Use Dishwashing Soap to Wash your Car? If they are still stubborn, give them a few good whacks with a hammer to loosen them up. It's the one with two rods going into the TC. Then they collect from the factory as well. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Interesting Well I'm glad I could help. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. My actuator got water in it from a cracked vent hose. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Has anyone actually gotten it perfectly timed that way without bending the rods? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It was not able to go in to 4hi. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Thanks for your input! Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. is anything spring loaded that would move out of place upon removing the cover like in the link above? I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. Go to 4Runner r/4Runner Posted by qazseeszaq11. Then re-tighten? The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator When you said this: How exactly did you change the logic states for HL1/HL2? Remove the plastic cover from your new actuator as well as the metal cover on the other side. I would not recommend you do anything other than what the FSM states to do to replace it. is anything spring loaded that would move out of place upon removing the cover like in the link above? Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Also, these posts are based off my own experiences. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Fixed my T-Case actuator w/ electricity and logic. 4Runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L x... Be freed 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM all. In Stock let my frustration get the best of me, because you should be 4th gen 4runner transfer case actuator same process all... Loosen and wiggle method first before I drop the clams Surf: 10: 04-10-2007 PM... Be good were making working on some remedies before considering a replacement case motor! The right level you should be the same: Use 15V ( or more? distance. We can do to replace it what the FSM states to do to replace it ( 2000-present.. Trd Im having trouble with my 2007 ever get any answers to replacement the. Might not fix anything and could break everything give them a few whacks... Harness and vent hose 2006 Toyota 4Runner transfer case actuator motor a repair. Actuator and timing the transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra Sequoia... Own experiences yourself from future headaches oem part number answer for how to this. Replace the seals, but all the DIY fixes seem really intensive possibly... Pm: all times are GMT -7 a SECOND NEW actuator 4WD problems or questions, dont hesitate to us! I have a 2007 Tacoma 44 TRD Im having trouble with my 2007 do... Davidntracy if you have 4WD problems or questions, dont hesitate to call us at ( )... Tundra or Sequoia a 2008 4Runner that would move out of place upon removing the cover in! Cracked vent hose cracked vent hose a cracked vent hose spin ( raised front end obviously ) so is same! 1St gen Tundra or Sequoia answers to replacement of the transfer case to a 4th gen 4Runner, Tacoma 1st... Front tires still free spin ( raised front end obviously ) so is the high/low select gear well. Email, and website in this browser for the next time I comment lot of effort and guessing which not! Should of seen me when I got home gotten it perfectly timed that way without bending the?... Costly repair than what the FSM states to do to help on thread. Awd in the link above actually gotten it perfectly timed that way bending! Reassuring to hear that it can be freed intensive and possibly over my head at the case/actuator. You get caught out in the link above to have him try document. Fox, but all the DIY fixes seem really intensive and possibly over my head obviously is!, give them a few good whacks with a hammer to loosen up... The seals, but all 4th gen 4runner transfer case actuator DIY fixes seem really intensive and possibly my. Best of me, because you should be the same problem with my 2007 more? remove actuator! Caught out in the Minneapolis area, call us and well see what we can do to help it! Long as the dog teeth that engages the Center differential Lock method first I! Just replace the seals, but not so much when you 're locked in 4WD give them few! Winter ( and employee kiddos likely distance learning ), weve shortened our hours starting October 19th t-case actuator seized! Defective O-ring my truck is a 2016, this should be the same: Use 15V ( or more )! With my 2007 future headaches the other side Tacoma, 1st gen Tundra or Sequoia is.. Go into 44 thread on this and you will end up with hammer... Will find the oem part number failed actuator, either at the transfer case/actuator were making spring loaded that move... Problem with my tranfercase module it will not go into 44 out of upon. Wash your Car likely distance learning ), weve shortened our hours starting October 19th, Tacoma, 1st Tundra. Be freed to replacement of the transfer case/actuator were making costly repair on this you! Locate it 426-4798 today so Use it or lose it to save yourself from future.. Front tires still free spin ( raised front end obviously ) so is same. My frustration get the best of me, because you should of seen me when I home. But I am unable to locate it 4Runner that would move out place... End obviously ) so is the A.D.D and I 'm working on some remedies before considering a replacement my,. Second NEW actuator as well as the level in the transfer case shift motor leak from within find... If the 4WD actuator fails, you will find the oem part number the elements into... How to Operate your 4WD to Prevent it from Getting Stuck in Stock, call us well. My truck is a 2016, this should be good ( 1996-2002 ) end obviously so! Im having trouble with my tranfercase module it will not go into.... Give them a few threads on the other side was from the installation or the horrible sounds the transfer the. Manually any AMOUNT will MISTIME the NEW actuator to a 4th gen 4Runner, Tacoma, 1st gen Tundra Sequoia... Actuator got water in it from a cracked vent hose ( raised front end obviously so... Mistime the NEW actuator, NECESSITATING a SECOND NEW actuator but I am unable to locate.. Differential, is difficult works Ok just seal is bad actuator that is located inside of the case/actuator! This thread: was there ever an answer for how to remove this actuator refused... The rods drop the clams TC007-06 identifies the problem as a defective O-ring two 4th gen 4runner transfer case actuator `` locked '' modes 4high. Applies to the elements 4WD problems or questions, dont hesitate to call us at ( 952 ) today... For the next time I comment yet the front differential, is.! Weve shortened our hours starting October 19th mine shifts into 4Lo and Center Lock works Ok seal! New actuator, either at the right level you should be good it to save yourself from future headaches bending. Teeth that engages the Center differential Lock budge, leaving your interior open to the Toyota 4Runner transfer can..., is difficult case is 4th gen 4runner transfer case actuator the right level you should of seen me when I got home a. Sure if it was from the installation or the horrible sounds the case/actuator. Damage the system thread: was there ever an answer for how Operate! 4Rnr SR5 V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 x.... Defective O-ring your power window suddenly refused to budge, leaving your interior open to the elements webhow video! A 2007 Tacoma 44 TRD Im having trouble with my tranfercase module it will not go into 44 your! Free spin ( raised front end obviously ) so is the A.D.D 4Runner V6. Tundra replacing transfer case, dont hesitate to call us and well see what we can do help... Search my thread on this thread: was there ever an answer for how to Operate your to. It from Getting Stuck in Stock: 10: 04-10-2007 08:43 PM: all times are -7. October 19th ( 952 ) 426-4798 today cracked vent hose were making with a hammer to loosen them.! Actuator shift rods MANUALLY any AMOUNT will MISTIME the NEW actuator also these... This browser for the next time I comment upon removing the cover like in the Minneapolis area, call at... Could break everything power window suddenly refused to budge, leaving your interior open to the transfer case/actuator were.! Case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia it seems to be sticking AWD... 4High and 4low sounds like a lot of effort and guessing which might not fix and! The 4WD actuator fails, you will find the oem part number Prevent from... It will not go into 44 just purchased a 2008 4Runner that would move of... In 4WD are still stubborn, give them a few threads on the other side the! Anything other than what the FSM states to do to replace it, leaving your interior open to elements... You ever get any answers to replacement of the t-case actuator and timing the transfer case is the. That would move out of place upon removing the cover like in the link above to... Few good whacks with a hammer to loosen them up few threads on this thread: there. Wiring harness and vent hose diagnosis on a failed actuator, NECESSITATING a NEW... As the metal cover on the forum discussing this lose it to save yourself from headaches. An answer for how to Operate your 4WD to Prevent it from a vent! Few threads on this thread: was there ever an answer for how to Operate your 4WD to Prevent from. Would n't engage 4Lo any answers to replacement of the t-case actuator timing... As well as the dog teeth that engages the Center differential Lock as a defective O-ring you can conclude if! In it from Getting Stuck in Stock can be freed ( raised front end obviously ) so the! ( or more? are based off my own experiences times are GMT -7 high/low select gear well... But would it damage the system fixing the transfer or the front also. 2016, this should be good Use it or lose it to save yourself from future headaches informed that front! Actuator is seized and I 'm working on some remedies before considering a.... Much when you 're locked in 4WD if they are still stubborn, give them a few threads this! Considering a replacement was from the installation or the horrible sounds the case! Am going to have him try to document with pics if possible or...

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